Satara
Satara
Modern infrastructure and a state of the art machine shop.
The present product range comprises of :
- Single piece casting in Grey Cast Iron, weight range 500 Kg. to 13000 kgs.
- Single piece castings in S.G. Iron (Ductile Iron), weightrange 500 Kgs. to 8000 Kgs.
- Castings for manufacture of Dies for machine toolapplication in different alloys of Grey Cast Iron and S.G. Iron with Full Mould process.
- Precision highly intricate thermocole, wooden and metallic patterns.
Castings in rough/fully machined condition for specific applications in variety of industries, such as :
- Automotive,
- Machine tools,
- Pumps and valves,
- Heavy duty compressors,
- Agriculture,
- Sugar,
- Cement machinery,
- Wind Power Projects.
Capacities and Facilities in Foundry:
NO. | Particulars | Capacity/Facility |
1. | Liquid metal capacity | 1200 Tons/Month. |
2. | Largest Single piece weight | Grey Cast Iron:13 Tons. Ductile Iron: 8 Tons. |
3. | Moulding | 35 Tons / hour capacity Omega make Continuous Sand Mixer. 10 Tons / hour capacity Omega make Continuous Sand Mixer. Two part phenolic resin sand system with reclamation unit. 40 Ton capacity knock-out. |
4. | Melting Unit | 3 Ton capacity medium frequency Inductotherm make induction furnaces:2nos. 12.5 ton capacity medium frequency Inductotherm make induction furnaces:1 no (Holding furnace). Two part phenolic resin sand system with reclamation unit. 40 Ton capacity knock-out. |
5. | Furnace Power Rating | 1800 KW |
6. | Cranes in Foundry | 5 Ton Crane: 2 Nos. 10 Ton Crane: 2 Nos. 15/5 Ton Crane: 3 Nos. 15 Ton Crane: 1 No. 25/5 Ton Crane: 1 No. 35/5 Ton Crane: 1 No. 2 Ton Crane: 1 No. |
7. | Engineering | Pro-Engineering software for solid modeling Pro-Cast Simulation Software |
8. | Process Control | Spectrometer C.E. Meter Pyrometer Sand Testing Equipments |
9. | Quality | Universal testing machine. Spectrometer. Brinell hardness testing. Sand testing equipments. Impact Testing at sub-zero temperature. Ultrasonic testing machine:3 nos. Magnetic Particle Testing. |
Capacities and Facilities in Machine Shop
SrNo | Name of the machine | Nos. | Table/Chuck Size |
1. | Horizontal Boring Machine (TOS Make) | 1 | 1200 X 1200 X 800 mm Spindle dia. 100 mm. |
2. | Horizontal Boring Machine (WMW Make) | 4 | 800 X 800 X 600 mm Spindle dia. 80 mm. |
3. | Planing Machine (WMW Make) | 2 | 4’ X 10’ X 4’ Ht. |
4. | Vertical Turret Lathe | 3 | Job dia. 1050 mm. max. |
5. | Spinner (Horizontal turning centre) | 1 | Max. dia. 360 mm. Z Axis stroke:750 mm. |
6. | Hart Ford (Vertical machining centre) | 1 | 750 X 460 X 660 mm. |
7. | ELB (NC surface grinding machine) | 1 | Grinding length: 600 mm. Table stroke: 650mm |
8. | Youji (Vertical turning centre) | 1 | Max. dia. : 700 mm. Z axis travel: 800 mm. |
9. | Horizontal Milling Machine | 8 | Table size: 300 x 1700 mm Length. |
10. | Vertical Milling Machine | 7 | Table size: 355 x 1600 mm Length. |
11. | Radial Horizontal Plano Miller | 1 | Table size: 450 x 1600 mm Length. |
12. | Radial Horizontal Plano Miller | 1 | Table size: 500 x 2000 mm Length. |
13. | Radial Drilling Machine | 3 | Upto 50 mm diameter drilling capacity. |
14. | Radial Drilling Machine | 9 | Upto 60 mm diameter drilling capacity. |
List Of Prominent Customers
Ductile Iron / Grey Cast Iron Castings in fully machined condition /raw condition
SrNo | Industrial Sector | Customer Name |
1. | WINDMILL CASTINGS | M/s SUZLON Energy Ltd. M/s ENERCON India Ltd. |
2. | COMPRESSOR CASTINGS (Castings, Frames, Cylinder Heads) |
M/s Bharat Pumps & Compressors Ltd., Allahabad M/s Burckhardt Compression, Pune. |
3. | ENGINE Components(Direct Export) | M/s Wartsila, Finland |
4. | PUMP CASTINGS & VALVE BODIES | M/s Mather & Platt (I) Ltd., Pune. M/s Kirloskar Brothers Ltd, Kirloskarvadi. |
5. | PRINTING MACHINERY CASTINGS | M/s Manugraph Ind. Ltd., Kolhapur. |
6. | REFRIGERATION & AIR CONDITIONING |
M/s Voltas Ltd., Thane. |
7. | CEMENT MACHINERY/ SUGAR MACHINERY / PAPER MACHINERY/ BOILER MACHINERY CASTINGS/ HEAVY DUTY GEARS |
M/s Walchandnagar Industries Ltd., Walchandnagar. M/s Krupp Industries Ltd., Pune. |
8. | MACHINE TOOL CASTINGS (Including Flame Hardenable Grades) | M/s Premier Ltd., Pune. M/s Alex Machine Tools, Mumbai. M/s PMT Machine Tool Automatics Ltd., Pune. M/s Electronica Machine Tools Ltd., Pune. M/s Bharat Forge Ltd., Pune. |
9. | PRESS TOOL DIE CASTINGS (Alloyed and Unalloyed) |
M/s Tata Motors Ltd., Pune. M/s Mahindra & Mahindra Ltd., Nashik. M/s Force Motors Ltd, Pune. M/s Godrej & Boyce Mfg. Co. Ltd., Mumbai. M/s Maruti Udyog Ltd., Gurgaon M/s JBM Tools Ltd., Faridabad. M/s Caparo Engg.(I) Pvt. Ltd., Chennai. M/s Jyoti Toolings, Pune. M/s Nagata India Pvt. Ltd., Manesar. M/s Warade Tools Pvt. Ltd., Pune. |